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Smarteye速眼在线智能视觉检测系统
发布时间:2017-08-04 16:45:59   点击:
  Smarteye在线检测系统是一个基于高速视频的板材、棒线材、带钢在线检测缺陷、尺寸系统,由视觉系统、冷却保护系统、防震系统、检修移动系统等部分组成,实时检测其表面的缺陷、成品尺寸等参数。对生产工艺造成的周期性缺陷及时报警,提高棒线材的成材率,降低成本。
  Smarteye online inspection system is an online defect and dimension inspection system for panels,
  rods and wires and band steels based on high-speed video. The system consists of visual system, cooling protective system, quakeproof system and mobile inspection system, which can inspect the surface defects, dimension of finished products and other parameters. It shall timely alarm the periodic defects caused by production technology, in order to improve yield of rods and wires, and subtract cost.
  系统功能:
  1、“高速线材的表面质量检测系统”由于检测的对象为高速高温的线材,选用四个高速的线相机,对线材表面连续、高速拍摄,保证无缺陷遗漏;四个相机环绕在线材周围,外触发保证成像的同时性;选用特殊镜头,保证高温下成像的稳定性;考虑到线材的抖动,成像的范围要大于线材的直径;
  2、检测棒线材直径(或宽度)尺寸、偏心度等参数;
  3、检测裂纹、折叠、耳子、结疤、划痕、麻面等表面缺陷,记录缺陷位置;
  4、在线式检测,对生产线无需大的改动,方便安装移除;
  5、检测结果实时输出显示;
  6、质量统计分析、责任追踪;
  领先的机器视觉识别技术 Leading machine vision recognition technology

  System function:
  1. Surface quality inspection system of high speed wires: because the object is high-speed and high-temperature wire, choose four high-speed line cameras to shoot wires continuously and in high speed, in order to guarantee missing no defects. Four cameras surround the wires, in order to guarantee the simultaneity of imaging upon external triggering; choose special lens to guarantee the stability of imaging under high temperature; considering the sharking of wires, the imaging range shall be larger than diameter of wires.
  2. Inspect diameter (or width) of rods and wires, eccentricity and other parameters;
  3. Inspect the surface defects such as cracks, folds, ears, scars, scratch, pitted surface, etc.; record the position of defects.
  4. Upon online inspection, it is unnecessary to change the production line, in order to facilitate installation and removing.
  5. The inspection results are displayed in real time.
  6. Quality statistic analysis and responsibility tracking
  技术指标
  1、线材直径(或宽度):< 300mm(可定制视觉检测系统);
  2、尺寸精度:0.09mm(可定制视觉检测系统);
  3、缺陷精度:宽度> 0.1mm(可按用户要求定制);
  4、采样频率:7-11万次/秒;
  5、棒线材运动速度:120m/s。
  Technical index
  1. Wire rod diameter (or width): <300mm (it may customize visual inspection system);
  2. Dimensional accuracy: 0.09mm (it may customize visual inspection system);
  3. Defect accuracy: width >0.1mm (it may be customized according to users’ requirements);
  4. Sampling frequency: 70,000 – 110,000 times/second;
  5. Movement speed of rods and wires: 120m/s.