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HJ-MVSS棒材计数分钢系统
发布时间:2017-08-04 16:33:16   点击:
  系统采用:HJ-MVSS自动分钢系统分钢部分与相关生产线现有机械相结合的方式进行改造。

  The system is transformed by the means of combining the steel-splitting segment in HJ-MVSS automatic steel-splitting system and existing machines in relevant production line.

  全部系统由主控制柜、复合特种灯光、专用摄像平台、机械分离装置等部分构成。项目完成后系统具备的功能为:视频信号获取、视频图像信息处理、目标跟踪计数、分钢位置确定、机械分钢等。

  All systems consist of master control cabinet, composite special lights, special camera platform and machine separation device. After finishing project, the system has the following functions: video signal capture, video image information processing, target tracking and counting, determination of steel-splitting position, mechanical steel-splitting, etc.

  系统功能:

  1、输入子系统为图像采集识别模块,由工控机、复合LED特殊光源及附属采集系统组成。

  2、处理子系统包括棒材识别模块、识别结果融合模块、棒材跟踪计数、分钢位置识别模块、自动纠错和跟踪反馈模块。

  3、输出控制子系统包括链床控制模块、分钢模糊控制模块、结果显示模块、机械执行模块。

  System function:

  1. Input subsystem belongs to image capture recognition module, consisting of IPC, composite LED special light and auxiliary capture system.

  2. Processing subsystem includes bar recognition module, recognition results fusion module, bar tracking and counting, steel-splitting position recognition module, automatic error

  3. Output control subsystem includes chain bed control module, steel-splitting fuzzy control module, result display module and mechanical implementation module.

  1、HJ-MVSS棒材计数分钢系统可有效减轻工人劳动强度,是距今为止国内唯一在线使用、有实际应用业绩的自动计数分钢成套设备,已申请国家发明专利,专利号为:201210002751.8,该系统软件已做了软件版权登记,登记号为:2011SR096660。

  2、采用独特的多目标跟踪、容错、多级跟踪技术,可有效地防止不可避免的偶发误识别与漏识 别,防抖动性能好(特别针对小规格棒材),计数速度快,节约时间。 3、可直观计数分钢,在额定支数计满时自动停止链床运动,用实时视频和计算机图像叠加,给出明确的分钢位置,工人可依据分钢位置指导,在正确位置分钢。分钢过程可观察,并判断分钢操作正误,可实现机器自动分钢。

  4、拥有高精度伺服控制下的自动分钢软件系统与机械装置,现场已无故障连续运行36月,分钢精度高,识别率高。

  Technical index:

  1. HJ-MVSS bar counting and steel-splitting system can effectively subtract manual works, which is the only national automatic counting and steel-splitting system used online with application performance. The system has applied national patent for invention. The patent number is 201210002751.8. The system software has registered software copyright with the number of 2011SR096660.

  2. With unique technologies in multi-target tracking, fault tolerance and multilevel tracking, the system can effectively and inevitably prevent wrong recognition and leaking recognition. The system is excellent in anti-shaking performance (as for small-specification bars), fast in counting speed and saving in time.

  3. It can count and split steels visually. When the rated number is full, it can automatically stop chain bed. The definite steel-splitting position will be given through overlapping real-time video and computer image. The workers can split steel in correct position according to the guidance in steel-splitting position. It can observe the steel-splitting process and judge the rights and wrongs in steel-splitting operation. The system can achieve automatic steel-splitting.

  4. Automatic steel-splitting software system and mechanical device under high-precision servo control has been operating for 36 months without faults. The steel-splitting precision and recognition rate are high.